Applications For UV Disinfection Technology In The Beverage, Water And Food Processing Industries
Ultraviolet (UV) technology was originally used in Europe as an alternative to chlorination to ensure the adequate disinfection of municipal drinking water supplies. It is now applied globally for the disinfection of drinking water, wastewater, process water and industrial affluent. It is also used for non-disinfection applications such as dechlorination in many process industries.
UV technology is particularly suited to the beverage, bottled water and food processing sectors, where extremely high standard of hygiene are expected. Contamination of the process at any point by pathogenic or spoilage microorganisms can have extremely serious consequences for manufacturers. Effective microbial disinfection of the whole process is therefore essential.
UV is rapidly gaining acceptance across the whole spectrum of food and beverage industries as a highly efficient, non-chemical method of disinfection. UV kills all known pathogenic and food spoilage microorganisms, including bacteria (including Cryptosporidium and Giardia) viruses, yeasts and molds (and their spores). It is a low maintenance, environmentally friendly technology which eliminates the need for chemical treatment while ensuring very high levels of disinfection.
UV disinfection 101:
UV is the part of the electromagnetic
spectrum between visible light and
X-rays. The specific portion of the UV
spectrum between 185-400nm (also known
as UV-C) has a strong germicidal effect,
with peak effectiveness at 265nm. At
these wavelengths UV kills
microorganisms by penetrating their cell
membranes and damaging the DNA, making
them unable to reproduce and effectively
killing them.
A typical UV disinfection system consists of a UV lamp housed in a protective quartz sleeve which is mounted within a cylindrical stainless steel chamber. The fluid to be treated enters at one end and passes along the entire length of the chamber before exiting at the other end. Virtually any liquid can be effectively treated with UV, including spring, surface or municipal water, filtered process water, viscous sugar syrups and industrial effluent.
There are two main types of UV technology, based on the type of UV lamps used: low pressure and medium pressure. Low pressure lamps have a monochromatic UV output (limited to a single wavelength at 254nm), whereas medium pressure lamps have a polychromatic UV output (with an output between 185-400nm). Low pressure systems are usually best suited for small, intermittent flow applications, while medium pressure technology is better suited to higher flow rates.
Benefits of UV disinfection:
UV disinfection has many advantages over
alternative methods. Unlike chemical
biocides, UV does not introduce toxins
or residues into the process (which
themselves have to be subsequently
removed) and does not alter the chemical
composition, taste, odor or pH of the
product.
UV treatment can be used for primary disinfection or as a back-up for other treatment methods such as carbon filtration, reverse osmosis or pasteurization. As UV has no residual effect, the best position for a treatment system is immediately prior to the point of use. This ensures incoming microbiological contaminants are destroyed and there is a minimal chance of post-treatment contamination.
Installing UV systems:
UV systems can be installed at various
points along a process system, with
minimum disruption to the plant.
Installation or retrofitting to existing
pipework and vessels is relatively
straightforward, requiring minimum
disruption and site preparation.
Depending on the level of use, the only
routine maintenance required is
replacing the UV lamps every 12 months,
depending on lamp type and use. Lamp
replacement is a simple operation that
takes only a few minutes and can be
carried out by general maintenance
staff.
UV applications in industry:
Direct contact water:
Although municipal water supplies are
normally free from harmful or pathogenic
microorganisms, this should not be
assumed. In addition, water from private
sources such as natural springs or wells
could also be contaminated. Any water
used either as an ingredient in food or
beverage products, or coming in direct
contact with the product, can therefore
be a source of contamination. UV
disinfects this water without chemicals
or pasteurization. It also allows the
re-use of process water, saving money
and improving productivity without
risking the quality of the product.
CIP (Clean-in-Place) rinse
water:
It is essential that the CIP final rinse
water used to flush out foreign matter
and disinfecting solutions is
microbiologically safe. Fully automated
UV disinfection systems can be
integrated with CIP rinse cycles to
ensure final rinse water does not
reintroduce microbiological
contaminants. Medium pressure lamps are
ideal for this application because of
their mechanical strength, meaning they
are not affected by any sudden changes
in the temperature of the CIP water,
such as when hot (80oC) liquid is
instantly followed by cold (10oC).
Wash/rinse water:
Using UV to disinfect the water used to
rinse or wash process equipment and work
surfaces can dramatically decrease
contamination, increasing shelf life. UV
also reduces the amount of chlorine
needed to disinfect rinse and wash
water.
Filter disinfection:
Stored reverse osmosis (RO) and granular
activated carbon (GAC) filtrate is often
used to filter water, but can be a
breeding ground for bacteria. Installing
UV systems post-filter is a highly
effective way of disinfecting both
stored RO and GAC filtered water.
Dechlorination:
GAC filters are also sometimes used to
dechlorinate water following chlorine
treatment. Dechlorination removes the
‘off’ flavors often associated with
chlorine disinfection, meaning the
flavor of the final product remains
untainted and free from unwanted flavors
or odors. Placing UV systems ahead of
GAC filters improves the performance of
the filters and results in longer carbon
runs, so decreasing operating costs.
Sugar syrups:
Sugar syrups used as flavorings in the
beverage, fruit juice and bottled water
industries can be a prime breeding
ground for microorganisms. Although
syrups with a very high sugar content do
not support microbial growth, any
dormant spores may become active after
the syrup has been diluted. Treating the
syrup and dilution water with UV prior
to use will ensure any dormant
microorganisms are deactivated.
Packaging & surface disinfection:
Surface disinfection systems are used to
reduce microbial counts on all kinds of
packaging, including glass and plastic
bottles, cans, lids and foils. By
irradiating the surfaces with UV prior
to filling, spoilage organisms are
eliminated, extending the shelf life of
the product and reducing the risk of
contamination.
Air disinfection in ductwork and
storage tank head spaces:
Special UV air disinfection systems are
available to treat air in the ductwork
of air conditioning systems serving
cleanrooms and other high purity areas.
Air treatment systems can also be used
to disinfect displacement air for
pressuring tanks or pipelines holding
perishable fluids. Storage tanks are
particularly susceptible to bacterial
colonization and contamination by
air-borne spores. To prevent this,
immersible UV treatment systems have
been designed to fit in the tank head
air space and disinfect the air present.
Wastewater:
UV systems can be used in conjunction
with other waste treatment processes to
disinfect wastewater without chemicals,
making it fit to use again or fit to
discharge into watercourses. By using
this low-maintenance technology, plant
production capacity can be increased and
hazardous chemicals are eliminated.
Environmental benefits:
While reusing wastewater means a
dramatic reduction in discharges to
watercourses, any effluent that does
have to be discharged can also be
disinfected with UV to meet with local
environmental regulations.
Conclusion:
Meeting the increasingly rigorous
hygiene standards required in the
beverage, bottled water and food
processing industries is becoming more
of a challenge, particularly as more
consumers are demanding a product that
has not been treated with chemicals. If
improvements need to be made to plant
and equipment, they need to bring quick
returns on the investment and measurable
improvements in product quality.
UV is already a well established disinfection method in high purity applications such as pharmaceutical manufacturing, where water of the highest quality is required an economic, and is an ideal solution for those operators seeking to improve the quality of their product.






